Capabilities Wire Harness Assembly

Wire Harness Assembly Services

Benlida, EMS service provider

Our integrated end-to-end manufacturing process shortens lead times for custom parts, ensures dependable delivery, and maintains consistent quality throughout production.

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Wire Harness Assembly Services

Materials & Specifications

Each component we produce embodies our commitment to precision, quality, and timely delivery.

Category
Specification

Wire Types

PVC, XLPE, PTFE (Teflon), Silicone, Shielded cables

Conductor Materials

Bare Copper, Tinned Copper, Silver-Plated Copper

Wire Gauge

AWG 32 – AWG 2 (customizable)

Insulation Materials

PVC, PE/XLPE, PTFE/FEP, LSZH

Connectors & Terminals

Molex, JST, TE Connectivity, Amphenol or equivalent; custom options available

Shielding & Protection

 Braided/foil shielding, heat shrink tubing, cable sleeving

Electrical Specs

Up to 600V–1000V; temperature range -40°C to +200°C

Quality & Compliance

IPC/WHMA-A-620, UL, RoHS, REACH

Wire Harness Assembly Process

Every component we produce reflects our commitment to precision manufacturing, superior quality, and on-time delivery.

1

Design & Engineering

Review drawings or samples, define materials, layout, and specifications based on customer requirements

1

2

Wire Cutting & Stripping

Cut wires to precise lengths and strip insulation using automated equipment

2

3

Crimping Terminals

Attach terminals to wires with controlled crimping to ensure reliable electrical connections

3

4

Soldering (Optional)

Apply soldering for enhanced conductivity or special connection requirements

4

5

Sub-Assembly

 Assemble connectors, housings, and components into smaller harness sections

5

6

Harness Routing & Bundling

Arrange wires according to layout, then bundle using tape, ties, or sleeves

6

7

Protection Application

Add heat shrink tubing, shielding, or protective sleeves for durability and safety

7

8

Marking & Labeling

 Apply labels, markers, or identification codes for traceability

8

9

Testing & Inspection

Perform continuity, insulation, and visual inspections to ensure quality

9

Turn Your Dreams Into Reality

Getting a custom PCB made is simple with Benlida. Submit your design files or project details, and our team will provide a fast, accurate quote tailored to your requirements. Whether it's a prototype or large-scale production, we make the process easy and efficient.

Our Certificates

BenlidaPCBA is a professional manufacturer of printed circuit boards (PCB) and SMT assembly services with a strong track record since 2011. We are proud to hold multiple international certifications that demonstrate our commitment to quality, safety, and environmental responsibility:

Why Choose Benlida for PCB Manufacturing?

Choose Benlida for precision PCB and PCBA manufacturing—delivering fast turnaround, consistent quality, and reliable performance from prototype to production.

Experienced Manufacturing

18 years of PCB manufacturing experience. Authoritative manufacturing team delivering consistent quality at every scale.

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Experienced Manufacturing

Advanced Quality Control

Comprehensive inspection processes including AOI, X-ray, and functional testing ensure every board meets the highest standards.

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Advanced Quality Control

Fast Turnaround

Flexible production schedules with rapid prototype delivery. From design to finished PCB in record time without compromising quality.

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Fast Turnaround

Global Supply Chain

Trusted component sourcing from verified suppliers worldwide, ensuring authenticity and availability for every project.

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Global Supply Chain
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